What is a Dual Fuel Kit (DFK)?
A Dual Fuel Kit (DFK) is an advanced fuel-saving technology designed for diesel generators (DG sets). It allows the engine to operate using a combination of diesel and natural gas without making major modifications to the engine or fuel injection system.
The system works by introducing natural gas into the engine air intake system, reducing diesel consumption while maintaining the same power output and operational performance. Depending on load conditions, the Dual Fuel Kit can safely replace up to 50–70% of diesel fuel with natural gas.
JBDS Power Dual Fuel Kits are designed for industrial and commercial diesel generators to improve fuel efficiency, reduce emissions, and lower operating costs.
Working Principle
How Dual Fuel
Technology Works
The Dual Fuel System starts the diesel generator in normal diesel mode. Once the engine reaches stable operating conditions, the system automatically introduces natural gas through the Air-Gas Mixer and Gas Train Assembly.
The PLC-based control system continuously monitors engine load, exhaust temperature, gas pressure, vibration, and airflow to maintain the correct air-to-fuel ratio.
Diesel acts as a pilot fuel to ignite the air-gas mixture inside the combustion chamber.
This intelligent fuel management system helps maintain engine stability, improve combustion efficiency, and reduce harmful emissions without affecting generator performance.
System Overview
Main Components of
Dual Fuel Kit
JBDS Power Dual Fuel Kit integrates intelligent fuel management, automation systems, and advanced monitoring technologies to improve efficiency, reduce diesel consumption, and lower emissions.
Gas Train Assembly
Controls and regulates gas flow while maintaining stable pressure and protecting the system from contamination and over-fueling.
Air Gas Mixer (AGM)
Ensures proper mixing of natural gas with engine air for smooth combustion and enhanced generator performance.
Fuel Control Valve (FCV)
Automatically regulates gas supply according to engine load and operating conditions.
PLC Control Panel & HMI
Provides real-time monitoring, automation, protection, and intelligent control through PLC and HMI systems.
Scope of Supply
Applications
Why Choose JBDS Power Dual Fuel Kit?
JBDS Power provides customized Dual Fuel Kit solutions designed according to generator capacity and application requirements. Our systems are engineered for reliable performance, fuel savings, operational safety, and long-term efficiency. With advanced PLC automation, precision gas control, and industrial-grade components, JBDS Power Dual Fuel Kits help industries reduce operating costs while supporting cleaner energy solutions
Our Trusted Clients
We are proud to serve industry-leading companies across India, delivering reliable and efficient energy solutions.
